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How I Built This

How Banza Built Chickpea Pasta Into a Top Brand

Banza: Brian Rudolph. The Chickpea Pasta That Nearly Turned to Mush

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The brief

Brian Rudolph turned a wheat allergy into Banza, the first chickpea pasta, by fixing a factory disaster with a tea-steeping trick and later rebuilding trust after a viral glyphosate scare. His story is a case study in scrappy product development and honest crisis response.

How Banza Went From Apartment Kitchen to National Brand — How I Built This with Guy Raz: Banza: Brian Rudolph. The Chickpea Pasta That Nearly Turned to Mush

Key takeaways

  • Wheat sensitivity led Brian Rudolph to invent Banza's chickpea pasta
  • Scaling from 200 to 1,000 pounds an hour turned test batches of pasta into mush, nearly ending Banza before launch
  • A tea-steeping fix and hand-applied stickers rescued a 20,000-box order to Meijer and Eataly
  • A 2024 advocacy group report claiming high glyphosate levels cut Banza's sales 30% in one week
  • Publishing pesticide test results through a QR code helped Banza rebuild trust after the crisis

The episode in cards

Pasta looks simple: flour, egg, water, salt. What holds it together is gluten, a stretchy protein network that lets dough bend without tearing. Take the gluten away and a dough falls apart, literally, in a pot of boiling water. That single chemistry problem is the reason chickpea pasta took years to get right, and it is the reason Brian Rudolph nearly lost his company before it had shipped a single box.

Rudolph did not set out to reinvent pasta. He set out to stop getting sinus infections. In college he ate mostly convenience food, once ordering Chipotle twenty days in a row (05:51). The infections kept coming back, cycling through antibiotics and steroids until his father, an orthodontist with no culinary background, suggested he try an elimination diet based on a book he had read. Rudolph cut out wheat, then reintroduced it in the form of beer. "My nose is fully stuffed," he remembers thinking the next morning (07:08). The pattern held. Wheat, for him, was the trigger (06:45).

For a while that discovery stayed a personal fix, not a business idea. Rudolph tried subscription boxes and other passing schemes at his day job in Detroit, where he had moved through Venture for America, a fellowship started by Andrew Yang to place young entrepreneurs in cities rebuilding their economies. The turn came from a stranger's question: if he worked on one idea for ten years, would he still care about it (08:22)? He thought about Chobani's rise in Greek yogurt and said the quiet ambition out loud.

"I want to do in pasta what Chobani did in yogurt." — Brian Rudolph (09:16)

He started with Bob's Red Mill chickpea flour, a wine bottle for a rolling pin, and a $30 hand-crank pasta maker bought on Amazon (13:01). Early batches mixed chickpeas with egg and chia and came out sticky and strange. Dropping the chia helped. Adding tapioca starch and xanthan gum, in search of a vegan version, helped more. None of it was elegant, but by his own account it worked well enough to claim a real first: Banza became the first chickpea pasta ever sold (13:52).

What followed was a scrappy, almost improvisational fundraising run. A RocketHub crowdfunding campaign brought in $17,000, which unlocked another $10,000 from Venture for America (16:58). A CNBC reality show called Restaurant Startup put Rudolph in front of judges including Joe Bastianich, the restaurateur behind Eataly, who eventually invested $75,000 after a dramatic on-camera negotiation (20:54). A chance introduction at a pitch competition led to Meijer, the Midwest grocery chain, agreeing to carry Banza in all 190 of its stores rather than a small test run (20:28).

That success created a problem money alone could not solve: Rudolph now had retail orders and no real factory. A small Michigan manufacturer could only run 150 to 200 pounds of chickpea pasta an hour, too slow for grocery-scale demand. A larger gluten-free manufacturer in California looked like the answer. It was not. Pushing the recipe through an unfamiliar production line at roughly 1,000 pounds an hour, five times the small plant's rate, meant that any mistake multiplied fast (23:19). The pasta looked fine coming off the line. Boiled, it dissolved into mush, run after run, each one burning through thousands of dollars in ingredients the young company barely had (23:41). Rudolph, sleepless and dehydrated from the stress, ended up in an emergency room with a kidney stone on what was supposed to be the company's last-chance production run (24:58).

The fix, when it came, was almost embarrassingly simple. Instead of boiling the pasta, Rudolph and his team let it sit in hot water with the heat off, the way a person steeps tea (30:30). It was not perfect. It was good enough not to fall apart, and with a Meijer and Eataly order of 20,000 boxes already printed and due, good enough had to do. Workers at the plant hand-applied stickers to every box: "Banza is even easier to cook than regular pasta. Steep it like tea" (31:22).

The company that survived that scramble built its identity around standing out rather than fitting in. Most pasta boxes on American shelves were some shade of blue, so Banza went orange, a color Rudolph liked from childhood and one that, as he put it, contrasts more sharply with blue than almost anything else (37:27). Early packaging tests also taught the team something counterintuitive: leading with the word "chickpeas," or with "gluten-free," scared off shoppers who did not think the product was for them. Leading with high protein worked better, turning an unfamiliar ingredient into an appealing bonus rather than a warning label (36:22).

A Decade In, a Different Kind of Crisis

Ten years after launch, with Banza sold in more than 25,000 stores (03:30), a food-safety advocacy group called Moms Across America published test results claiming Banza's pasta contained glyphosate, a widely used herbicide found in Roundup (43:25). Rudolph learned about it the same way everyone else did, from a Google alert, with no warning and no chance to respond before it spread (44:17). Within a week, sales fell 30 percent (47:19). Strangers accused him online of trying to poison children. He lost ten pounds during the following weeks from stress alone (48:34).

Banza's own lab results, once they finally came back after a frustrating multi-week delay, showed glyphosate levels 98 percent lower than the advocacy group's claim, though not zero (50:11). Rudolph's response was to lean into transparency rather than argue the numbers. Banza worked with The Detox Project, the organization behind the Glyphosate Residue Free certification, and adopted its newer Clean Scan program, which tests for more than 400 pesticides and requires public disclosure of results (51:34). A QR code on Banza's packaging now links to those test results directly (52:29).

"If you respond with an earnest assessment of the situation, show what you care about, what you intend to do about it, I think that that can be well received." — Brian Rudolph (54:11)

Recovery has been uneven. Some retail accounts are stronger than before the crisis. The natural food channel, where Banza's most loyal, highest per-store customers had always shopped, has been slower to come back, likely because that audience is more attuned to exactly the kind of ingredient-safety messaging that caused the scare (54:39). Rudolph now keeps alerts running for any online mention of Banza and glyphosate and responds personally, on Reddit and elsewhere, treating the correction as ongoing work rather than a closed case (55:39).

What Luck Owes to Preparation

By 2024, Banza had become the fifth-biggest pasta brand in the United States (56:23), built on chickpeas, a $30 hand-crank pasta maker, a batch of tea-steeped inventory, and a crisis that tested whether transparency could survive contact with fear. Asked how much of that came down to luck versus effort, Rudolph offered a version of an old idea about making your own breaks: the reality show appearance, the willingness to pitch anyone who would listen, the decision to publish uncomfortable lab results rather than bury them, all of it was, in his words, about increasing the likelihood that something might go right (58:22). Chickpeas do not naturally want to behave like wheat. Getting them to was never really about the ingredient. It was about what Rudolph was willing to do, and admit, while the dough kept falling apart.

The Two Manufacturers Banza Relied On Early On — How I Built This with Guy Raz: Banza: Brian Rudolph. The Chickpea Pasta That Nearly Turned to Mush

By the numbers

  • 30% percent drop in Banza's weekly sales after the glyphosate report went viral [47:19]
  • 25,000 stores US retail locations selling Banza at the time of the podcast [03:30]
  • 1,000 pounds per hour production rate during the scale-up run that produced mushy pasta [23:19]
  • 98% percent how much lower Banza's internal glyphosate test came in versus the advocacy group's claim [50:11]
  • 400 pesticides number of chemicals screened in the Clean Scan testing panel Banza adopted [51:34]

In their words

“I want to do in pasta what Chobani did in yogurt.”

Brian Rudolph [09:16]

“Nothing contrasts more sharply with a blue than an orange.”

Brian Rudolph [37:27]

“If you respond with an earnest assessment of the situation, show what you care about, what you intend to do about it, uh, I think that that can be well received”

Brian Rudolph [54:11]

“Banza is even easier to cook than regular pasta. Steep it like tea.”

Brian Rudolph [31:22]

Protocols

  1. Respond to a public crisis with an earnest, fast statement [54:11]

    Brian Rudolph advises founders facing a viral safety scare to share an honest assessment of the situation quickly, state clearly what the company cares about, and explain what it plans to do next rather than staying silent while testing is underway.

    As soon as a crisis becomes public

  2. Rescue a mushy pasta batch by steeping instead of boiling [30:30]

    Brian Rudolph fixed a failed production run of chickpea pasta by having customers skip boiling and instead let the pasta sit in hot water off the heat, similar to steeping tea, then labeled the affected boxes with the new cooking instructions.

    One-time fix applied to a single bad manufacturing run

  3. Publish pesticide test results to rebuild consumer trust [52:29]

    Brian Rudolph has Banza publish its pesticide test results through a QR code printed on every package and commits publicly to a root-cause investigation if any future test comes back positive.

    Ongoing, on every package

Questions this episode answers

How did Brian Rudolph come up with the idea for Banza chickpea pasta?

Rudolph discovered he was sensitive to wheat after trying an elimination diet on his father's suggestion, then confirmed it by reintroducing wheat through beer and noticing sinus inflammation return (06:45). He later began experimenting with chickpea flour in his kitchen because he was unhappy with existing gluten-free pasta options (08:52).

What went wrong when Banza tried to scale up pasta production?

Moving production from 150 to 200 pounds an hour at a small manufacturer to roughly 1,000 pounds an hour at a larger gluten-free facility caused the pasta to turn to mush when boiled, wasting multiple 8,000 to 15,000 pound batches of chickpea flour (23:19, 23:41).

How did Banza fix its mushy pasta problem before a big retail launch?

With a 20,000-box order due to Meijer and Eataly, the team found that letting the pasta sit in hot water off the heat, rather than boiling it, kept it from falling apart, and they hand-applied stickers with the new cooking instructions to every box (30:30, 31:22).

What was the Banza glyphosate controversy about?

In 2024, the advocacy group Moms Across America published a report claiming Banza pasta contained the herbicide glyphosate, which caused sales to drop 30% in a week (43:25, 47:19). Banza's own lab testing later showed glyphosate levels 98% lower than the group's claim, though not zero (50:11).

How did Banza try to rebuild consumer trust after the safety scare?

Banza adopted the Clean Scan testing program from The Detox Project, screening for over 400 pesticides, and began publishing raw test results through a QR code printed on its packaging (51:34, 52:29). Founder Brian Rudolph also personally monitors and responds to online mentions of the issue.

Why does Banza's pasta box use orange instead of the blue common to most pasta brands?

Rudolph chose orange specifically because nearly every competing pasta brand used blue packaging, so orange created the sharpest possible shelf contrast (37:27). The team also learned that leading with 'high protein' rather than 'chickpeas' or 'gluten-free' resonated better with general shoppers (36:22).

The full read, in cards

Go deeper

  • Moms Across America pesticide report — Advocacy group report claiming Banza pasta contained glyphosate, which triggered the 2024 sales drop [43:25]
  • The Detox Project's Glyphosate Residue Free and Clean Scan certifications — Third-party programs that test for glyphosate and over 400 other pesticides and require public disclosure of results [51:04]

Mentioned

Brian Rudolph · Scott Rudolph · Banza · Venture for America · Andrew Yang · Meijer · Eataly · Joe Bastianich · Chobani · Moms Across America · The Detox Project · Target